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USE CASES

Solve the problems that matter on your factory floor.

From planning and scrap to quality, maintenance, logistics and workforce productivity, zappy.day applies practical technology to specific manufacturing challenges.

01

Production Planning & Scheduling

Plan around capacity, materials, priorities and due dates.

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02

Scrap & Material Loss Reduction

Identify where material loss is happening and investigate the drivers.

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03

Machine Utilization & Capacity

Understand utilization, bottlenecks and capacity opportunities.

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04

Predictive & Preventive Maintenance

Use operating patterns and maintenance history to anticipate risk.

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05

Inventory & Material Availability

Balance material availability with production requirements and inventory.

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06

Quality Monitoring & Deviation Detection

Detect changes early and reduce rework and rejection.

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07

Order Delay Prediction

Surface delivery risk before it becomes a customer problem.

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08

Logistics & Dispatch Optimization

Plan loads, vehicles, routes and deliveries more efficiently.

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09

Demand Forecasting & Production Readiness

Use demand signals to improve production readiness.

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10

Supplier Performance & Supply Risk

Understand supplier delivery, quality, lead-time and price signals.

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11

Energy & Utility Performance

Connect energy use with runtime, output and operational performance.

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12

Workforce & Shift Productivity

Understand shift-level productivity, downtime and process drivers.

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How to think about a use case

Problem → intelligence → action.

Each use case should lead to a clearer operational response, not just another dashboard.

01

Problem

Define the manufacturing challenge and the signals that matter.

02

Understand

Use analytics and context to understand what changed.

03

Predict

Where data supports it, use AI to identify likely patterns or risks.

04

Act

Turn the insight into an alert, recommendation or automated workflow.