Whether you make parts, plastics, food or chemicals, the flow is similar: material in, value added, quality checked, goods out. Here is where zappy.day helps at each step.
Scroll to walk the factory floorMaterial is received, inspected, stored by location and issued to production against work orders.
Stock mismatch, over-buying and stock-outs that stop production.
Location-wise stock, issues against each work order, and reorder alerts.
Machines convert material into parts. Each machine has a plan, an operator and a setup.
Idle machines, unplanned breakdowns and scrap that is never measured.
Machine-wise plans, downtime reasons and scrap captured on mobile, with utilisation shown daily.
Parts and sub-assemblies come together into the finished product on a line or at stations.
Missing parts stop the line, and work-in-progress is invisible.
Work orders with part availability checked in advance and WIP visible by stage.
Products are inspected against specifications before packing.
Rejections are found by the customer, and there are no records to find the cause.
Inspection results per batch, with rejection reasons and trends.
Goods are packed, loaded and sent with documents. Then accounts follow up payment.
Late dispatch, missing documents and slow collections.
Dispatch planning, same-day invoices and automatic payment reminders.
A free visit or call. We'll show you which stage costs you the most, and how quickly it can be fixed.
