Not in packaging? The factory problems are the same. So are the fixes.
Wastage, stock mismatch, delayed orders, slow payments, owner dependency and safety: every factory fights the same battles. Packaging is where we go deepest, but our team has built software across manufacturing for 16+ years.
Watch a manufacturing plant run. Stage by stage.
Raw material
Where money leaks: Stock mismatch, over-buying and stock-outs that stop production.
With zappy.day: Location-wise stock, issues against each work order, and reorder alerts.
Machining & processing
Where money leaks: Idle machines, unplanned breakdowns and scrap that is never measured.
With zappy.day: Machine-wise plans, downtime reasons and scrap captured on mobile, with utilisation shown daily.
Assembly
Where money leaks: Missing parts stop the line, and work-in-progress is invisible.
With zappy.day: Work orders with part availability checked in advance and WIP visible by stage.
Quality check
Where money leaks: Rejections are found by the customer, and there are no records to find the cause.
With zappy.day: Inspection results per batch, with rejection reasons and trends.
Packing & dispatch
Where money leaks: Late dispatch, missing documents and slow collections.
With zappy.day: Dispatch planning, same-day invoices and automatic payment reminders.
The problems we hear in every other manufacturing business.
Profit unclear until year end
Busy factory, but the real margin per order is unknown.
Stock and WIP mismatch
Money stuck in material nobody can find.
Late deliveries
Planning by memory leads to missed dates.
Everything needs the owner
Decisions wait when the owner is away.
Safety and quality risk
Incidents and rejections found too late.
Manufacturers we build for
Every screen uses the words your team already uses. No forcing your factory into someone else's process.
Where other manufacturing businesses get the most value.
zappy ERP
One system for enquiry, costing, purchase, planning, production, quality, stock, dispatch, payroll and collections. Customised to fit how your factory actually runs.
Learn more When your process is uniqueCustom Software
Your own software, mobile app or integration, built around your process by the team behind zappy.day, with 16+ years of building software for businesses.
Learn more The owner's dashboard, on mobileBusiness Analytics
Your factory's key numbers on your phone: sales, production, wastage, margin, receivables and cash, so decisions are made on facts, not feelings.
Learn more Work that moves without chasingWorkflow Automation
Approvals, alerts, reminders and reports that happen on their own on WhatsApp and email, so things move even when nobody is chasing.
Learn more Practical AI, not buzzwordsAI Solutions
AI that does useful factory work: reads purchase orders, predicts demand and paper needs, suggests prices, spots unusual wastage, and answers questions about your business.
Learn more Your existing CCTV, now watching for riskManufacturing Security
Uses the CCTV cameras you already have to spot safety violations and visual defects in real time, and alerts the right person before an accident or a rejection.
Learn moreStories from factories like yours
Fifty jobs a day and approvals lost in WhatsApp
Every remade die cost material and laser time, and every late die risked losing the customer to the next die maker.
Read the storyA 5-ply box plant losing lakhs to wastage nobody could see
With paper at roughly two-thirds of cost, every 1% of extra wastage on a ₹25 Cr plant means about ₹16 lakh a year lost.
Read the storyQuoting on old paper rates and losing margin on every new order
A 3–4% margin slip on even half the order book of a ₹12 Cr plant is ₹18–24 lakh a year.
Read the storyCommon questions
Does zappy.day work for die-cut & die makers?
Yes. Die makers and die-cutting units. Many small custom jobs, drawing approvals, rule and rubber stock, fast turnaround and job costing. zappy.day covers this with zappy ERP, Workflow Automation, Business Analytics, Custom Software and more.
What size of factory is it for?
We work with factories from around ₹1 Cr to ₹100+ Cr turnover. Smaller units usually start with costing, stock and collections; larger ones with full ERP, analytics and automation.
How do we start?
With a free factory visit or call. We understand your process, show where money is leaking, and start with the area that pays back fastest.
We speak other manufacturing. Let's talk about your factory.
A short call or a factory visit. We listen first, show you the numbers, and suggest one practical place to start. No obligation.