The situation
The plant had good CCTV coverage, but footage was checked only after incidents. Near-misses around the corrugator and the slotter happened regularly, and safety gear use depended on whether the supervisor was nearby.
What we put in place
- AI on existing CCTV feeds for helmet, gloves and restricted zones
- Instant WhatsApp alert with photo to the shift supervisor
- Weekly safety report by area and shift
What changes
- Unsafe behaviour corrected the same minute
- Patterns fixed at the source (layout, shifts, training)
- Safety records ready for buyer audits
This is a representative case based on situations we commonly see in Indian factories. Company details are withheld and figures are typical ranges. Your results depend on your factory, and we will estimate them with your real numbers.